| Make | VENJAKOB |
| Type of machine | HGS/-Duo |
| Year of manufacture | 1999 |
| 10000 m3/h |
consisting of:
- Automatic spray gun HGS-Z
- Working width 1300 mm
- With pallet conveyor system
- Abdunstkanal
- Total length 8600 mm
- Year 1999
Description of the individual modules:
Spraying machine TYPE HGS-Z,
1 spray booth
Spray booth housing, manufactured in stable profile element construction as bolted. On the operation side Doppelfalttüren are with large viewing windows and electric door limit switches. Compared to the operating side, the cabin is provided with inspection doors, so that all areas of the car are within easy reach. The spray area is illuminated by a fluorescent lamp.
Above the folding doors is a control panel with all necessary for the operation of the system control valves, pneumatic control valves, pressure gauge, differential pressure switch, pistols test switches, buttons command group for all drive motors, including "emergency stop" button.
The electrical switching elements are wired to junction boxes.
1 electrical cabinet
With all the necessary switching and safety devices, motor protection switches, pilot and main switch. All components are wired to terminals.
The cabinet contains all the necessary contacts for locking the machine offered as well as third-party machines.
1 gun drive Z
designed as a high-Linearhubaggregat with servo drive. The linear unit is completely enclosed. It consists of a low-wear linear guide unit, which is made from machined aluminum minium extruded profile and hardened steel shafts. The carriage is driven via a toothed belt and consists of torsion-resistant light metal with heavy-duty, rollers mounted on roller bearings. Supplying the lubrication device via an installed central lubrication device on the operating side of the spray booth. The design ensures a constant gun speed over the entire working width. The gun speed is infinitely via PLC control unit on cabinet adjustable from 0.4 to 2.5 m / sec. (Max. 30 double strokes). The deceleration and acceleration values ??to the selected respective gun speed automatically adjust. This creates a gentle gun movement at all speeds. It is driven by a servomotor.
All supply lines to the spray guns are installed in a power transmission chain. The various spray programs are set at the control panel via a selector switch. It can store up to 15 individual programs.
The gun carrier for max. 8 spray guns designed. All guns are equipped with a Ringspülsystem for quick change of the spray material. Each spray gun is equipped with a height and angle adjustment.
1 pallet conveyor system
suitable for operation of the plant by a person at the machine inlet,
level with an upper and a lower leading returning transport, consisting of densely arranged behind one another transport pallets. The conveyor belt base frame is made in stable bolted and welded construction of sheet steel. Drive sprockets and pallet support discs are mounted on a central chipboard and adjustable via threaded spindles. The pallets are made of a sturdy protected against spray mist frame.
Technical Specifications:
- Length: 8726 mm
- Number of conveyor pallet: 20 pcs.
- Pallet dimensions: 730x1520 mm
- Working width: max. 1100 mm
- Feed speed: 0.5-2.5 m / min
1 exhaust system "dry"
made of galvanized sheet steel,
consisting of:
2 arranged transversely to the direction of extraction wells with Andreae paper filter in the frames and the operating side can be pulled out.
The extraction wells are connected towards the operating side and with another filter system. These filter elements are made of non-woven fabric and are also laterally pulled out for cleaning purposes.
Cabin width: LT installation drawing.
1 Fan
for suction of paint mist and exhaust air for the evaporation zone,
Air capacity: 10000 m3 / h
1 gun control
Photoelectric cell before it enters the spray booth by scanning the leading and trailing edges.
Guns are turned on and off in groups. The spray width is manually adjusted by means of adjustable Initiators.
1 Dust Cover
at the outlet of the machine can be folded, with visors
Length approx .: 1100 mm
1 Zuluftfilterdecke AV
entire surface integrated into the upper cabin area for the targeted guidance of the air flow inside the spray booth of the Einblasdecke to the extraction ducts.
The individual filter elements are easy to replace. The plant consists of:
- 2 Axial supply fans with adjustable air flow
- 2 filter stages with regenerable filter elements EU3 / 5
- 1 pressure gauge to monitor the filter condition.
1 Abdunstkanal
- Not heated
- Length 3500 mm
- With flap at the outlet, including EU5 supply air, supply air fan.
- Supply and exhaust air quantity: 4000 m3 / h
- Voltage fluctuation max. +/- 5 %
